GN Solids Control

The Vacuum Truck Sludge Treatment System is mainly composed of a receiving and flushing unit, a primary sand screening unit, a secondary screening and cyclone separation unit, and a dosing flocculation unit. Auxiliary equipment includes a horizontal slurry pump, a screw conveyor, a material collection box (ie cuttings box), and connecting tubes. The schematic diagram of the system structure in the vacuum truck sludge tank.

1. Receiving and flushing unit

These units receive incoming material from the vacuum truck. First, remove large chunks of material, braids, plastics, and other debris with steel grating. Then, it is cleaned by the high-pressure nozzle. In this way, the solid phase material is sent out by the screw to the inlet of the conveying screw to the primary screening unit, and at the same time, the excess slurry is transported to the secondary screening and cyclone unit by the horizontal slurry pump. The structure of receiving and flushing unit. It is mainly composed of a large material receiving hopper, the railway boarding ladder and railway grids, and the screw conveyor.

2. Primary sand screening unit

The structure of the primary sand screening unit. It mainly consists of the escalator with the guardrail, an electric control panel, 2 sets of GNJBQ055F agitators, the side door access platform (the walkway with the guardrail), an FG-10 transition tank, a ZKR-1236 shale shaker, and a GN100YZ100-30 submersible slurry pump, a cuttings box (self-provided) and spraying guns.

3. Secondary screening and cyclone separation unit

The structure of the secondary screening and cyclone separation unit is shown in Figure 4 next page. It is composed of an FG-30 mud tank, a GNZS706F-SGZF vibrating shaker, a GN100YZ100-30B submersible slurry pump, a GNZJ703F-12N desilter, a GNJBQ110FD agitator, the lighting, the railway boarding ladder, the railway girds, an electric control panel, a cuttings box (self-provided) and tubes-connected spraying guns.

GNZS706F vibrating shaker is a double-deck vibrating shaker. The upper screen is a stainless-steel slit mesh with an opening size of 1 mm, and the lower screen is API 40, with an opening size of 390-462 μm, made of stainless steel wire mesh thermocompressed with composite materials. This vibrating shaker can separate the solid phase particles ≥ 462μm in the mud.

4. Dosing flocculation unit

The overall structure of the centrifugal dosing flocculation purification unit. It consists of two layers of containers with safety steps. The details of the upper container where the centrifuge is installed, which mainly consists of the GNLW553C-VFD centrifuge, a VFD electric control panel, a screw conveyor, the lighting, and other equipment. The details of the lower container where the dosing system is installed, which includes a dosing system (dispensing tank, the agitator, the storage tank, a dosing pump, and the electric control panel), a GNG40-110C screw pump (for slurry supplying), the side door access platform (the railway steps and steel grids), the lighting, etc.

GN Solids Control tiene grandes cantidades de zarandas operando por distintas regiones del mundo. Mas de 70 países se benefician de la exportación de maquinarias y equipos fabricados y diseñados por GN Solids Control. Centros de distribución en varios países ubicados en diferentes continentes proporcionan una gran facilidad para exportar y suministras a nuestros clientes, ayudando a que la locación no influya en lo absoluto. GN Solids Control cuenta con establecimientos en Australia, Latinoamérica, Rusia, América y el Medio Oriente.
Las zarandas juegan un papel fundamental cuando hablamos de control de sólidos, trabajos de perforación y diferentes tipos de tratamiento en la industria petrolera. GN Solids Control aproximadamente vende alrededor de mas de 200 zarandas al año, considerándose una de las maquinarias mas populares en el mercado.
Las zarandas de GN Solids Control poseen distintas características que ayudan a distinguirlas con las de la competencia. Las zarandas presentan un marco compuesto alrededor pretensado que otorga facilidad a la hora de tener que cambiar las mallas y también se beneficia por darles mas durabilidad a las mismas. Las zarandas de GN Solids Control pueden ponerse en marcha utilizando un motor vibrador de la marca US Martin o Italy OLI y el panel de control funciona con SIEMENS o Schneider Component.
Las zarandas cuentan con una plataforma mecánica que permite ajustar el ángulo, proporcionando mas seguridad y confiabilidad a la hora de hacer ajustes mientras el sistema continúa trabajando con diferentes fluidos de perforación. La cama de la zaranda debajo de la malla esta hecha de acero inoxidable y anticorrosivo para garantizar larga duración a la maquinaria. Además, las zarandas cuentan con tecnología patentada, diseñadas con tamiz sellado para minimizar el paso de solidos finos y facilitar el mantenimiento.
Las zarandas también incluyen un sistema de bloqueo hecho de acero inoxidable fácil de usar, y una especie de muelle de goma para la vibración que hace mas seguro y menos ruidoso el proceso. GN Solids Control busca siempre maximizar la seguridad y durabilidad de las maquinarias, aplicando características tecnológicas e innovadoras.

GNSB centrifuge pump manufactured by GN Solids
America LLC is the mud feeding machinery for solid control equipment in
drilling mud system.

Pump installation

Pump installation location should be near to
the source and purposely to shorten the length of the suction period and
prevent the suction loss. Pump installed base should be leveled, firm and secured
in order to avoid vibration during operation.

 Coupling installation

The pump and motor for a long use life depends
on the elastic coupling. Available steel straightedge by coupling the up and
down or so, with the view straightedge and coupling the garden all parties
should contact closely. Namely coupling outside garden parties should be in a
straight line to make sure that the motor shaft and pump shaft coaxial angle.

 Entrance pipeline installation

Entrance piping shall be in accordance with
the pump inlet matching.

Suction piping not allowed to install throttle
valve, but can be installed normally open valve to reduce fluid flow disorder. To
avoid suction people line produced in steam bubble, the pumping source and
between pump from high to low gradually transition. If users need to pump in
use suction conditions, use vacuum pump or bottom valve pilot.

Pump at the entrance line must be flat; the
length of at least two times the diameter of the inlet line.

Exit line

In order to facilitate pump maintenance, the exit
pipeline should be installed normally with open valve.

All line (including population line) must have
their own support.

When work condition is unknown or unstable,
export in pipeline must be installed throttle valve in order to ensure the pump
in the design point operation.

When the pump discharge and pressure equipment
connected, the throttle valve and pump must install a check valve to prevent
the liquid reflux, otherwise, the return fluid can lead to damage

GN solids control produced mud
handling equipments and mud
are mainly used for cleaning and recycling the used driling fluids
from the well bore.

If you need mud
handling equipments with mud tanks and solids control system, pls contact with
GN solids control in Beijing, China or GN solids America in Houston, USA, we
have the main mud handling equipments in stock for immediate shipment.

ondrilling lower price of unsavory oil doesn’t hold the stage of oil and gas
market, because the crude oil and gas is always needed by the modern-day world,
the oil and gas associated companies still have to work around the oil and gas
exploring and drilling, just try to reach this at a lower cost. That’s why
inside the coming Oil Show to become held in April in The ussr, Chinese brands
become more plus much more popular.

But the oil firms don’t want to sacrifice the standard although on a much lower
cost, and accordingly, the most least expensive solutions become their precious
choice. GN Solids Control, who
produces and provides the particular internationally best quality of products
at a reasonable made in China value, becomes the best choice of the drilling
companies and oil provider companies.
This time, for the Moscow oil show 2016 that is scheduled in April, GN will
bring the most updated GNLW363CG Decanter
and GNZS594E shale shaker to the necessary oil show, and also
its sturdy and effective screens.
GN has attended Moscow necessary oil show for several years. Each year, GN
brought the newest designed goods to the clients, and GN sales team supported
lots of Russian language companies. GN produces are usually certified by
Russian TP & TC, welcomed by simply Russian market.
Main components of GNLW363CG:
Bowl height 14 inch.
Bowl span: 50 inch.
Max velocity: 3900RPM
Typical speed: 3200RPM.
Typical G force 2062

Main factors of GNZS594E drying
Linear motional.
616 RPM treating capability.
Vibration G force as much as 8. 0.
Screen sizing 1165*585MM
Screen area: installment payments on your 73 sqm

If you have prefer to go to Moscow oil present, pls contact us and verify a
time for meeting, And also GN has office within Moscow for your easy speak to
at any time. 

mud system is working for many HDD drilling client, both in local market and
overseas marketplace. Good performance mud system can help to improve the
drilling proficiency, thus to improve the production associated with contracts.
GN Solids Control mud system including 200gpm mud system, 500gpm mud system,
800gpm mud system, 1000gpm mud system and so forth

GN Solids Control is definitely China leading manufacturer to get HDD
drilling mud system
, compact design with much smaller presence. CPP is
China greatest HDD drilling company, they have got over 30 sets mud system from
GN and in addition they give us feedback many times every year to help to
improve the design of GN mud system. After many years jobsite experience piling
up, GN mud system design and style is much more user friendly. Even compared to
US brand / American brand mud system dealer, GN Solids Control mud system is
much more cost-effective.

Lately, we have 2 sets 500gpm mud system delivery to help Middle East Drilling
consumer. The basic configuration of the mud system including:

1) Just one set shale shaker GNZS703E-DZ, this is GN 3 panel shaker specialized
for HDD drilling. We also have several panel shaker for choice. GNZS594E-HB
shaker is mostly employed for oil drilling, longer shaker deck with 4 panel
composite material shale shaker
can reach much better effectiveness than 3 panel shakers.

2) One set mud cleaner
GNZJ703-1S8N. This is a few in one unit mud cleaner with shale shaker and also
desander unit & desilter unit. It contain only two phase separation steps,
yet only one unit, much sleek and stylish design. The deck shaker is same as
shale shaker in above, same replacement parts, much convenient for replacement
components stock.

3) Three models centrifugal pump GNSB 6X5-12J. One pump is nourishing for
desander cones; another one pump feeding regarding desilter cones; the last a
single pump for transferring the particular mud out to rig.

4) Mud hopper installed benefit of the mud tank, intended for mixing
chemicals, like bentonite / barite. Some consumer want the mud hopper installed
downside the mud tank, easy for mixing. In this instance, we may offer one
fixed jet mud mixer together with one mud hopper along with one pump installed
on exact same skid plate. This portion can be customized as per clients’